Uncategorised

Reinräume (eng)

lars Uncategorised 28 October 2025

Clean Rooms

		Our products are manufactured in class 100.000 / class D cleanrooms (EU GMP guideline), on a surface of more than 2.000 qm (more than 21’000 sq.ft.), in two- and three-crew shift systems. Our ventilation system guarantees 19 air changes per hour (ISO 8). Further areas are equipped with laminar flow systems, warranting an excellent production environment. Through our continuous monitoring of the air quality, we can ensure that our production environment fulfills GMP requirements.

Modern injection-moulding machines (amongst them two-component machines) are used to produce, mostly integrated in fully automated production lines. Our printing and packaging lines are also set up inside cleanrooms. Modernste Spritzgussmaschinen (darunter auch Zweikomponenten-Maschinen) produzieren hier, eingebunden in größtenteils vollautomatische Linien. Ebenfalls im Reinraumbereich befinden sich unsere Linien für Bedruckung, Verpackung und Konfektionierung.
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PRODUKTION (eng)

lars Uncategorised 28 October 2025

Production

FROM INJECTION-MOULDING UP TO THE FINISHED, STERILE ARTICLE

In our classified cleanrooms, we produce plastic devices by injection-moulding. Packaging and Filling of these articles is performed in accordingly qualified rooms and by specially trained employees. Prior to delivery, the articles can be sterilized with ethylene oxide (EO) in either of our sterilization chambers. We also offer contract sterilization where a customers sends us his good for sterilization only.



	Clean Rooms
	Injection Moulding
	Packaging
	Filling
	Sterilization

Technik rund um das Produkt (eng)

lars Uncategorised 28 October 2025

Product Technology				_______________________________ CONTACT R&D Mr. Marg Tel. +49 4321 885 832 _______________________________
While injection-moulding is at the core of our production process, implementing the ensuing steps and developing stable subsequent processes is just as important. Amongst these subsequent processes are the siliconisation, printing, packaging and the like. We also incorporate new procedures into our processes or develop such with our specialised partners. The focus, however, is on the product and on the customer’s specifications.

Therefore, Transcoject chooses the printing technique best suited to the relevant product, arranges adequate packaging automation and effective packing – for small series just as well as for large campaigns. For siliconisation, our technology experts choose the best materials and application modes. We also dispose of a vast know-how in the domain of ultrasonic welding which offers added possibilities for product variations.

Werkzeugbau & Sondermaschinenbau (eng)

lars Uncategorised 28 October 2025

Tool Shop and Special Engeneering						____________________________ CONTACT R&D: Mr. Marg Tel. +49 4321 885 832 ____________________________
		Quality products can be produced only on quality tools and moulds. That is why we venture to do everything in our power to fulfill our own standards regarding injection moulds and periphery automation and to guarantee best quality for our customers. In our in-house technics centre, our skilled personnel builds equipment from pilot moulds up to filling machines customised to customers’ needs. Such machinery, dedicated to your needs, is efficient, yet flexible.

Periodic maintenance and diligent care for our equipment is indispensable for smooth production. Having our tool shop in close proximity to the production areas ensures that all moulds, Transcoject’s own or customer property, stay finely tuned. This guarantees high availability rates and minimises the risk of breakdowns; it also allows us to make short-term modifications.

		Thanks tot he modularity of our regular moulds, we dispose of an enormous flexibility. Peripheral equipment needs periodic maintenance, too. Our specialists at the department forthe manufacture of special-purpose machinery know all regulating screws and parameters for any automation. This is valid for the equipment built in-house as well as for special machines purchased from third parties.
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Materialien (eng)

lars Uncategorised 28 October 2025

Materials		____________________________ CONTACT R&D Mr. Marg Tel. +49 4321 885 832 ____________________________

In our strictly regulated industry, first-class and reliable raw materials are a precondition for sustainable success. The materials must at any time comply with regulatory requirements. We constantly strive to use only the best available material for the individual product and we are always looking for that new material with special characteristics. We also offer material testing with regard to specifics demanded by our customers. Even in the field of well-tried polymers such as polyethylene and polypropylene, choosing the right material is important. By adding colour and master batches or other additives, certain features of the materials may be modified, e.g. UV protection or gliding/friction properties. When looking for reliable packaging for parenteral drugs, crystal-clear cyclic polyolefins are our material of choice. They provide a fascinating portfolio of properties such as transparency, barriers, temperature-stability combined with a wide drug-compatibility. Transcoject has already utilising the possibility of moulding complex geometries and the resistance to breakage of these polymers to produce pre-fillable syringes which withstand extreme pressure. We use select thermoplastic elastomers (TPE) for the production of two-component injection-moulded parts and as individual sealing elements. Depending on the surrounding economic conditions, this sometimes creates economic leeway for small series. By using special silicone oils and compounds, we have been able to obtain optimum dynamic friction values in our syringes. We have also developed proprietary specialty oil compounds whose properties are adapted specifically to the requirements of our clients’ products.
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